OUR CERTIFICATION
All of our silk products are officially certified by BSCI, INTERTEK, and SEDEX.SGS, all quality is guaranteed. we believe in environmental protection, human rights, and health.
SALES MARKET
Our main markets are in the US market and European countries, with our good quality silk products, reliable workmanship, and service, we have very good long-term business partners around the world, and we aim to have a win-win situation, we believe only both parties benefit from the business, it can last as long as possible.
PROFESSIONAL TEAM
We have a rich and expertise team that makes our young company a professional manufacturer in the custom-made silk product fields our team includes a purchase manager, sales, production manager, warehouse, and after-sales, step by step, make your ideas into silk products, our service is professional, grateful and environmentally friendly, hope to grow with you.
Our Advantage
ZHIGENG SILK worked with many good raw silk fabric suppliers and only purchases high-quality raw silk fabrics that meet the export 6A standards, our staff always strictly implements quality inspection standards when they inspect raw silk fabric , There are no more than 3 flaws in every 45 meters of fabric, and the size of the flaws does not exceed 1 cm. The width and thickness must meet the international standard, and the staff who involved in the fabric inspection have more than 5 years of work experience.
What is Custom Modal Scarf？
Modal is a luxurious fabric that is lightweight and silky smooth, making it incredibly comfortable to wear. It holds dye well, is wrinkle-resistant, and does not pill easily, giving you a scarf that doesn't fade in color and holds its looks for many years to come.
Custom Print Modal Scarf with digital printing and screen printing.
Available fabric include silk blend modal, wool blend modal and cashmere blend modal.
How is Custom Modal Scarf Manufactured?
The cellulose from beech tree pulp is transformed into fibers in a multi-step process that allows the yarn to be spun, knit, or woven into fabric for modal production. This is a simplified synopsis of the production process:
Harvesting and Pulping
Beech trees are harvested, and the wood chips are broken down into pulp through a chemical process known as pulping. This involves treating the wood chips with chemicals to break down the cellulose fibers.
Extrusion
The cellulose pulp is then extruded through spinnerets, which are small nozzles, to form fibers. These fibers are then stretched to improve their strength and uniformity.
Spinning
The extruded fibers are spun into yarn using spinning machines. This yarn can be used to make modal fabric directly or blended with other fibers like cotton or polyester.
Weaving and Knitting
The yarn is either woven on looms to create woven modal fabric or knitted on knitting machines to produce knit modal fabric. This step determines the texture and appearance of the final fabric.
Finishing
After weaving or knitting, the fabric undergoes finishing processes such as washing, dyeing, and softening to enhance its properties and appearance. These processes can include treatments to improve the fabric’s colorfastness, shrink resistance, and hand feel.
Quality Controller
Throughout the manufacturing process, quality control measures are implemented to ensure that the modal fabric meets the desired specifications for softness, strength, color, and other characteristics.
The manufacturing of modal fabric involves a combination of mechanical and chemical processes to transform natural cellulose into soft, durable fibers suitable for use in a variety of textile applications.
What Are The Advantages Of Modal Fabrics
Modal is smooth, delicate and drape. Good breathability, water absorption, and good gloss have been very popular in recent years, especially in the clothing and custom T-shirts and other items on the modal excellent application.
Modal fiber is called Modal. It is a cellulose regenerated fiber which is processed into a fiber by a special spinning process using European eucalyptus wood pulp. It is a high-moisture modulus viscose fiber. There is no pollution in the whole production process, and the raw materials are natural materials, which are harmless to the human body and the environment.
The fabric is very soft, smooth, and the hand feels particularly smooth. The fabric is shiny and bright. The hanging is better than ordinary cotton, polyester and cotton. It is a natural silk fabric.
Morda fabric has good moisture absorption and is very dry and breathable. It has natural wrinkle resistance and non-ironing properties, making it easier and more natural to wear.
Softness
Modal material is renowned for its exceptional softness, often described as feeling similar to silk or cashmere. This makes it very comfortable to wear against the skin.
Drape
Modal fabric has excellent drape, meaning it hangs gracefully and flows smoothly over the body. This makes it suitable for flowing garments like dresses and skirts.
Durability
Despite its softness, modal fabric is surprisingly durable and resistant to pilling, shrinking, and fading. It retains its shape well over time, making it a long-lasting choice for clothing.
Breathability
Modal fabric is highly breathable, allowing air to circulate through the fabric and wick moisture away from the skin. This makes it ideal for activewear and clothing worn in warm weather.
Eco-friendly
Modal material is often considered more environmentally friendly than conventional cotton, as the production process requires less water and land, and the beech trees used are typically sustainably managed.
Modal fabric can typically be machine washed in cold or warm water on a gentle cycle.
Using cold water helps to preserve the fabric’s color and prevent shrinkage.
Use a mild detergent specifically formulated for delicate fabrics.
Avoid using bleach or harsh chemicals, as they can damage the fibers.
Modal fabric can usually be tumble dried on a low heat setting, but air drying is preferred to maintain the fabric’s softness and prevent shrinkage.
Hang garments to dry away from direct sunlight to avoid fading.
Modal fabric may wrinkle, especially when wet, but it usually responds well to ironing or steaming at a low to medium temperature.
Use a pressing cloth or iron on the reverse side of the fabric to prevent shine or damage.
Modal is a type of rayon, a semi-synthetic cellulose fiber made by spinning reconstituted cellulose, in this case often from beech trees. Modal is used alone or with other fibers (often cotton or spandex) in household items such as pajamas, towels, scarves, underwear and bed sheets. Thus, the modal fabric has many pros which make it a good textile choice if you need rayon scarves.
Modal Fabric Is Great For Custom Business Gifts Because It Is:
Eco-friendly. As a bio-based processed textile, modal textile has the benefits of natural fiber and the soft feel of modern micro forms. Therefore, modal is created through a renewable process which can serve to benefit physiology circulation and health of the body.
Soft & stylish. Modal is one of the softest fabrics which is smooth and velvet. Modal fibers produce very fine and beautiful silk-like custom scarves. As a bonus, they drape well and had the character of high strength with good softness and brilliant luster.
Long lasting. Whereas other fabrics, such as cotton, can shrink or fade in color, modal lasts longer. It is resistant to shrinkage and fading,can stay soft and beautiful color after many times washing.
Airy. Natural properties of beech trees allow modal to release sweat and moisture fast. Modal textile is about 50% more hygroscopic, or water-absorbent, per unit volume than cotton is,making modal scarves a great option.
Affordable. As a bio-based textile, modal offers your business a economical alternative to more costly fabrics to make scarves such as as silk or cashmere, it is good for promotional or gift use.
Digital Printing Process For Custom Modal Scarf
Silk fabric will need Modal Scarf printing, Sizing or size is any one of numerous substances that is applied to, or incorporated into, other materials — to act as a protective filler or glaze.Sizing is used in textile manufacturing to change the absorption and wear characteristics of those materials, after Sizing, fabrics can be durable, the colors can be fastness, colors on reverse side can be more bright.Sizing looks like the white powder syrup.
The color of design shows on screen will be different on the silk fabric,as silk fabric is a little shining, our printers will need to adjust the colors by separating the different colors one by one and printing the colors on silk fabric to see if the colors can match the original design shows on screen, that is why that will be better if you can provide color number or a color sample.
Digital printing refers to methods of printing from a digital-based image directly to silk fabric,it is kind of like printing on paper,the designs will be sent to printing machine computer after color adjustment finished,digital printing has a higher cost per page than more traditional offset printing methods, but this price is usually offset by avoiding the cost of all the technical steps required to make printing plates,It also allows for on-demand printing, short turnaround time, and even a modification of the image (variable data) used for each impression.
Steaming and washing are mainly to
●Fix the color on silk fabric
●Soften the fabric to improve the hand feeling
●Remove the extra sizing and dyeing stuff
●Hand rolled hemming
●Machine hemming
●Fringe or tassel
How To Care For Your Digital Printed Custom Modal Scarf?
Gentle Handwashing
Regardless of how intricate the digital prints are, one of the best ways to care for your silk scarves is through gentle handwashing. Use cold water and a mild silk detergent, avoiding strong cleaners to prevent damage to the prints and silk fibers.
Avoid Prolonged Sun Exposure
Exposing digital printed scarves to direct sunlight may lead to color fading. It’s advisable to avoid prolonged exposure to sunlight. Store them in a cool, ventilated place or use sheer curtains to shield them from direct sunlight.
Store Separately
To prevent color bleeding and friction between fibers, it’s recommended to store digital printed silk scarves separately. If you have multiple scarves, provide individual storage space for each to maintain their unique designs and colors.
Gentle Spot Cleaning
When dealing with stains on your scarves, refrain from vigorous rubbing. Use a soft, white, damp cloth to gently blot stains, avoiding excessive pulling or rubbing to prevent damage to the digital prints and silk fabric.
Low-Temperature Ironing
If your scarves appear wrinkled, consider low-temperature ironing. Before ironing, place the scarf face down on a damp, white towel. Use a low-temperature setting to gently iron and restore smoothness.
Clean Before Long-Term Storage
If you plan to store your digital printed silk scarves for an extended period, it’s advisable to clean them before storage. Ensure the scarves are completely dry and place them in breathable fabric bags, away from direct sunlight and damp environments.
Regular Inspections
Regularly inspect your digital printed silk scarves for any loose threads or damages. If you notice any issues, address them promptly to prevent further damage.
Our Factory
As the birthplace of silk, China has continuously provided high-quality silk products to countries worldwide for thousands of years. As the successor of the new generation, ZhiGeng SILK adheres to the tenet of quality first and constantly innovates and reforms silk products. Actively cooperate and communicate with countries worldwide, hoping that our silk products can bring warmth and comfort to people in every corner of the world.
FAQ
Hangzhou Zhigeng Silk Co.,Ltd is one of the most professional custom modal scarf manufacturers and suppliers in China. All custom modal scarf and customized products offered in our factory are with quality materials and exquisite crafts.
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